A multi-stage regulation strategy of space manipulators with a free-swinging joint failure

To ensure tasks can be completed after a free-swinging joint failure occurs, a multi-stage regulation strategy of space manipulators is proposed. Considering all terms of the dynamics equation, an evaluation model of the regulation ability (EMRA) of active joints over the fault joint is established based on the fuzzy entropy. And then a multi-stage regulation strategy based on the EMRA is designed to regulate the fault joint. The strategy divides the regulation process into several stages, and select a certain active joint to regulative the fault joint in every stage. With this multi-stage regulation strategy, the fault joint can be regulated to the desired angle without huge torque on regulative joints. The simulation is carried out with a 7-DOF space manipulator, verifying the correctness and effectiveness of the multi-stage regulation strategy. The strategy has three advantages: Coriolis and centrifugal terms are both considered for the first time in selecting the regulative joint, making the selection result more in line with the actual regulation process; The influence of the model uncertainty is eliminated in establishing the EMRA, making the evaluation of regulative ability more precise; The fault joint is successfully regulated to the desired angle without huge torque on regulative joints.     

基于AFI混合聚类算法的轴承故障诊断方法

针对滚动轴承振动信号标记数据量小、故障模式多样的现状，提出了一种基于AFI混合聚类算法的半监督式轴承振动信号故障诊断方法。利用小波包分解方法提取了信号的能量特征谱，并通过主成分分析方法增强了信号的特征；参考迭代自组织数据分析的“分裂”和“合并”的思想，为人工鱼群算法中的个体鱼增加了“分裂进化”和“合并进化”行为；采用模糊C均值方法定义了隶属度矩阵和目标函数，并利用改进的人工鱼群算法，迭代搜寻了目标函数的全局最优解，得到了各故障模式的聚类中心；通过计算测试数据的最近邻聚类中心，实现了故障模式识别。结果表明，该方法无需指定聚类簇数，能在标记数据量小的情况下完成训练，较同类方法表现出了更优的故障模式识别性能。     

功率级无刷直流电动机四象限运行模拟器设计

针对无刷直流电动机（BLDCM）驱动控制器在研发过程中全工况测试困难、测试成本高和研发周期长的问题，提出了一种采用分区间采样和解算方法的、具有四象限运行能力的功率级（PHIL）无刷直流电动机模拟器，替代实物电动机和机械负载装置完成对两两导通控制方式下无刷直流电动机驱动控制器的各项性能测试与可靠性试验。该模拟器由实时仿真器、电动机模拟变换器和多级式双向变换器3部分组成，实时仿真器负责采集被测电动机驱动控制器输出的PWM电压，实时解算电动机模型得到三相电流指令，控制电动机模拟变换器生成三相电流，多级式双向变换器负责维持模拟器输入、输出间的能量平衡关系，从而实现对四象限运行时无刷直流电动机的功率级模拟。实验结果表明:所提出的功率级无刷直流电动机模拟器模拟精度高、实时性好、测试灵活，能够有效替代实物电动机和机械负载装置，满足电动机驱动控制器的测试需求。      

基于落角约束的最优导引律

在对地精确制导武器的实际使用中,不仅要求脱靶量最小,而且希望能以一定的落角命中目标,从而可以充分发挥战斗部效能,取得最佳毁伤效果。传统的比例导引律不能满足该要求,为此本文建立了含有落角约束的最优控制模型,并依据施瓦兹不等式原理进行了推导,最终得到了含有落角约束的最优导引律的表达形式。仿真结果表明:该导引律可以使导弹以期望的落角命中目标,且具有实现简单、结果最优等特点。     

火星车转移坡道柔顺性优化设计及动力学分析

对一种抽展式火星车转移坡道开展柔顺性优化设计和动力学分析。首先，分析火星车与存在异面角的坡道的挤压几何原理。然后，设计坡道的间隙机构和限位机构，并计算出机构关键设计参数的最优值，以自适应调整两侧坡道的距离，〖JP2〗减小火星车与坡道护栏之间的相互作用力。最后，对坡道下落过程和火星车在坡道上的行驶过程进行动力学仿真，验证坡道柔顺性优化设计的效果。结果表明：优化后的坡道柔顺性大幅提高，坡道可以自适应调整两侧的距离；使用优化后的坡道，可以有效降低火星车与坡道护栏的作用力，实现火星车在坡道上的安全行驶。     

基于MFC的拉扭复合系统界面设计

为了方便对拉扭复合系统中2台伺服电机的控制,设计了基于MFC的上位机界面。通过串口通信,使用不同的按钮操作设置伺服驱动器相应参数,从而控制2台伺服电机的运行。上位机实时接收伺服驱动器监控数据绘制出转速、位移、转矩曲线。针对在数据接收过程中信息帧接收错误的情况,使用拼接两相邻错误信息帧的方法进行修复。结果表明:上位机界面实现了系统功能及对电机运行工况的监控。     

Influence of thickness and initial groove angle in M–K model on limit strain of 7B04 by considering through-thickness stress

Marciniack–Kuczinski (M–K) model is widely used to predict material’s forming limit curve (FLC). The prediction of FLC traditionally neglected through-thickness normal stress. However, it cannot be neglected in some forming processes. Much work has been done to study the effect of through-thickness normal stress on FLC with constant through-thickness normal stress or constant ratio of through-thickness normal stress and maximum principal stress. In addition, based on Nakazima test process, the ratio of through-thickness normal stress and maximum principal stress has been derived, which was a function of instantaneous thickness and loading path. Here, initial groove angle in M–K model was not considered. In this paper, uniaxial tension tests and Nakazima tests were performed on 7B04 aluminum alloy. Based on Hill 48 yield criterion and M–K model, the prediction model of FLC was established. The increase of thickness can enhance FLC. Meanwhile, it is necessary to consider through-thickness normal stress and initial groove angle in prediction model. On the left side of FLC, the effect of initial groove angle on FLC is weakened by increasing sheet thickness. On the right side of FLC, the effect of initial groove angle on FLC is strengthened by increasing sheet thickness. On the right side of FLC, the relation between limit strain points with different thicknesses is linear under one certain loading path. Thickness has decisive effect on through-thickness normal stress level and the changing trendy of through-thickness normal stress during calculation is different under different stress condition.     

Semi-supervised gear fault diagnosis using raw vibration signal based on deep learning

In aerospace industry, gears are the most common parts of a mechanical transmission system. Gear pitting faults could cause the transmission system to crash and give rise to safety disaster. It is always a challenging problem to diagnose the gear pitting condition directly through the raw signal of vibration. In this paper, a novel method named augmented deep sparse autoencoder (ADSAE) is proposed. The method can be used to diagnose the gear pitting fault with relatively few raw vibration signal data. This method is mainly based on the theory of pitting fault diagnosis and creatively combines with both data augmentation ideology and the deep sparse autoencoder algorithm for the fault diagnosis of gear wear. The effectiveness of the proposed method is validated by experiments of six types of gear pitting conditions. The results show that the ADSAE method can effectively increase the network generalization ability and robustness with very high accuracy. This method can effectively diagnose different gear pitting conditions and show the obvious trend according to the severity of gear wear faults. The results obtained by the ADSAE method proposed in this paper are compared with those obtained by other common deep learning methods. This paper provides an important insight into the field of gear fault diagnosis based on deep learning and has a potential practical application value.     

带攻角约束的高超声速飞行器自适应反步控制器设计

针对带攻角(AOA)约束的高超声速飞行器控制问题，提出一种基于非对称时变障碍函数的非线性自适应反步控制方法。首先，将飞行器模型化为严反馈形式，以反步法为基础进行控制器设计。然后通过光滑饱和函数对名义攻角指令信号进行限幅，并保证限幅信号的可导性，限幅产生的误差通过设计辅助系统进行补偿。进而使用障碍函数对攻角指令跟踪误差进行非对称时变约束。针对不确定性和干扰，设计新型自适应律对集中干扰上界进行估计并补偿。最终通过Lyapunov理论证明了闭环系统状态量一致最终有界并且攻角始终满足时变约束。仿真结果表明，本文方法能够在满足攻角约束基础上保证良好跟踪性能。     

Experimental and numerical investigation on surface quality for two-point incremental sheet forming with interpolator

The unsatisfied surface quality seriously impedes the wide application of incremental sheet forming (ISF) in industrial field. As a novel approach, the interpolator method is a promising strategy to enhance the surface quality in ISF. However, the mechanism for the improvement of surface quality and the influence of interpolator properties on surface roughness are not well understood. In this paper, the influences of process variables (i.e. tool diameter, step size and thickness of interpolators) on the forming process (e.g. surface roughness, forming force and geometric error) are investigated through a systematic experimental approach of central composite design (CCD) in two-point incremental sheet forming (TPIF). It is obtained that the increase in thickness of interpolators decreases the surface roughness in direction vertical to the tool path while increases the surface roughness in direction horizontal to the tool path. Nevertheless, the combined influence between thickness of interpolators and process parameters (tool diameter and step size) is limited. Meanwhile, the placement of interpolator has little influence on the effective forming force of blank. In addition, the geometric error enlarges with the increase of step size and thickness of interpolator while decreases firstly and then increase with an increase in tool diameter. Finally, the influencing mechanism of the interpolator method on surface quality can be attributed to the decrease of the contact pressure due to the increase of contact area with the unchanged contact force. Meanwhile, the interpolator method eliminates the sliding friction on the surface of blank due to the stable relative position between the blank and the interpolator.